PV TRAINING

40 NABCEP educational credit hours

ADVANCED PV DESIGN AND INSTALLATION TRAINING

Course Schedule

Day 1      4 hours

Introduction

  • Discuss experience, class objectives and structure
  • Discuss students interests and goals
  • Differentiate between Entry Level NABCEP exam and Installer Certification exam
  • org site and application for exam
  • Share various installed system and show photos

 

Day 2      4 hours

Solar and Electricity Basics

  • What is Solar Energy? Physics/Chemistry and Electrical properties of DC series modules.
  • Energy vs Power (kwh vs kw)
  • PV Math review (Algebra, decimals, percentages)
  • Electrical Review ( Watts Law, Ohms Law, series vs parallel, DC vs AC)
  • Grid-tied Production estimate and Array sizing

 

Day 3      4 hours

SAFETY! 

  • Discussion of potential injuries
  • PPE equipment analysis (show and tell)
  • Safety (fall protection, PPE, OSHA)
  • Electrical dangers, use of Multimeter, importance of grounding

 

Day 4      4 hours

Design factors

  • Design factors, orientation and shading
  • PV Watts and derates
  • Sun Path Charts and Altitude Angle method of shade analysis  (Trigonometry)
  • Optimal tilt and Distance between rows

 

Day 5      4 hours

Production Estimates

  • IV curves and standard test conditions (STC)
  • Discuss temperature and voltage effects on power and other test conditions
  • Calculate Vmax , Vmin , String sizing , and estimating actual (non STC) production of operating systems

 

Day 6      4 hours  
Stand Alone Systems

  • Batteries
  • Charge Controllers
  • Stand Alone inverters
  • Bimodal vs. Hybrid
  • Sizing stand-alone systems (critical design ratio, critical design month, autonomy)
  • Oversizing the Battery Bank to avoid loss of system availability during critical design month

 

Day 7      4 hours
Inverters and Monitoring

  • Static inversion vs. magnetic induction
  • Sting Inverters
  • Microinverters and DC optimizers MPPT
  • Monitoring

 

Day 8      4 hours

Mechanical integration

 

  • Types of Mounts and racking (Stand-off, flat roof ballasted, ground, etc)
  • Power Density and panel layout
  • Loads (dynamic and dead) , withdraw loads of attachments
  • Passing system (non-electrical) inspection

 

Day 9      4 hours
Electrical Integration & NEC code part I

 

  • Study National Electrical Code, NFPA 70 (NEC); look stuff up
  • Identifying circuits between components
  • AMPACITY and wire sizing
  • Imax for DC side and AC side
  • Conditions of Use and derating ampacity and calculating minimum ampacity

Day 10    4 hours
Electrical Integration & NEC code part II

  • Overcurrent Protection (OCPD , NEC article 240)
  • Grounding and Bonding (NEC 250)
  • Interconnection (NEC 705), demand side and supply side tie-ins , sub panels and 120% rule
  • Voltage Drop
  • Maintaining systems, trouble shooting
  • PROBLEMS! PROBLEMS!  PROBLEMS!

 

                4 hours
Review

  • Practice tests
  • Problems from Holt Books
  • Problems from White Books
  • PROBLEMS PROBLEMS PROBLEMS!!!

 

                4 hours

Hands-On/ Lab   (preparation for solar brigades, materials list, discussion of components)

  • Stand-alone system build
  • Measurement of voltages and currents
  • Determine further LAB exercises and system designs

 

Total       >40 hours   (classroom and lecture)

Hands-On /Solar Brigades

In addition to classroom slides, powerpoint, presentations and problem solving, students will be expected to prepare for and participate in solar brigades though out the island of Puerto Rico. Installed systems vary from 1000w to 8kw arrays with stand-alone inverters, charge controllers and battery storage. Students will be briefed on required materials, design and safety and will be accompanied by experienced installer(s) in installing targeted systems comprised of donated materials. This hands on training is designed to provide students with systems that they may claim (5 required) to satisfy NABCEP requirements for NABCEP PV Installer Certification.